How to Make a Simple Zipper Pouch: A Step-by-Step Guide

Zippered pouches are not only practical but also a great sewing project for both beginners and experienced sewists. Follow this step-by-step guide to create a lined zippered pouch with ease.

Materials Needed:

  • 1 Fat Quarter of Fabric for Bag Outside
  • 1 Fat Quarter of Fabric for Bag Lining
  • ¼ yard Shape Flex Interfacing
  • ¼ yard Fusible Fleece Interfacing
  • 10″ or longer polyester zipper
  • Basic Sewing Supplies

Cutting Directions:

  1. Prepare the Fabric:
    • Cut one piece from the outside fabric and one from the lining fabric, each measuring the desired dimensions of your pouch (e.g., 6″ x 8″).
    • Cut two pieces of Shape Flex Interfacing and two pieces of Fusible Fleece Interfacing to match the fabric dimensions.
  2. Attach Interfacings:
    • Iron the Shape Flex onto the back of the outside fabric pieces. This helps the fabric lay smooth and reduces wrinkling during construction.
    • Attach the Fusible Fleece to the lining fabric pieces, providing structure to the interior of the pouch. Trim the interfacing from seam allowances to reduce bulk.
  3. Prepare the Zipper:
    • If your zipper is longer than needed, trim it to match the width of your pouch using sharp scissors. Ensure you are using a polyester zipper suitable for sewing over.
  4. Align and Pin:
    • Place the outside fabric and lining fabric right sides together, aligning one of the short edges. Pin the fabrics in place.
  5. Sew the First Side:
    • Using a ¼” seam allowance, sew along the pinned edge. Backstitch at the beginning and end to secure the stitches.
  6. Press Seam:
    • Press the seam open with an iron to create a smooth finish.
  7. Attach Zipper:
    • Place the zipper face down on the right side of the sewn edge, aligning the zipper tape with the raw edge of the fabric. Pin in place.
  8. Sew Zipper:
    • Using a zipper foot, stitch along the edge of the zipper, securing it to the fabric. Repeat the process for the other side of the zipper.
  9. Topstitch:
    • Topstitch along the zipper on both sides, close to the edge, for a polished look.
  10. Align and Sew Second Side:
    • Align the remaining edges of the outside fabric and lining, pin, and sew the second side using a ¼” seam allowance.
  11. Box Corners:
    • To create a flat bottom for the pouch, pinch each bottom corner, aligning the side seam with the bottom seam. Mark a line approximately 1″ from the corner and sew across. Trim excess fabric.
  12. Turn Inside Out:
    • Turn the pouch inside out through the unsewn section of the lining.
  13. Hand Stitch Lining:
    • Hand stitch the opening in the lining closed using a blind stitch.
  14. Final Press:
    • Give the entire pouch a final press to ensure smooth seams and a professional finish.

Congratulations! You’ve successfully crafted a simple, lined zippered pouch. Experiment with different fabrics, sizes, and zipper colors to create personalized pouches for various purposes. Enjoy your practical and stylish creation!

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